Kodi slitting makina ogaŵikana angapo mitundu
Makina opukutira, omwe amadziwikanso kuti slitting line, slitting machine, slitting makina, ndi dzina la zida zopangira zitsulo.
1. Cholinga: Ndizoyenera kumeta ubweya wautali wazitsulo, ndikubwezeretsanso timizere topapatiza kukhala mipukutu.
2. Ubwino: ntchito yabwino, khalidwe lodula kwambiri, kugwiritsa ntchito zinthu zambiri, komanso kuwongolera liwiro lopanda mayendedwe othamanga.
3. Kapangidwe kake: Zimapangidwa ndi kumasula (kutsegula), kuyika zinthu zotsogola, kudula ndi kudula, kupukuta (kubwezeretsa), ndi zina zotero.
4. Zida zogwiritsira ntchito: tinplate, pepala lachitsulo cha silicon, aluminiyamu Mzere, mkuwa, pepala lachitsulo chosapanga dzimbiri, pepala lamalango, etc.
5. Mafakitale ogwiritsidwa ntchito: osinthira, ma mota, zida zam'nyumba, magalimoto, zida zomangira, mafakitale onyamula katundu, etc.
Makina opaka zitsulo zamapepala (makina odula mpaka kutalika)
Makina opukutira, omwe amadziwikanso kuti slitting line, slitting machine, slitting makina, amagwiritsidwa ntchito kumasula, kudula, ndi kupiringa zitsulo zachitsulo kukhala zozungulira zomwe zimafunikira m'lifupi mwake. Ndi yoyenera pokonza zitsulo zozizira komanso zotentha za carbon, chitsulo cha silicon, tinplate, chitsulo chosapanga dzimbiri ndi zipangizo zosiyanasiyana zazitsulo pambuyo popaka pamwamba.
1. Cholinga: Oyenera kumeta zitsulo kwautali, ndikubwezeretsanso timizere topapatiza kukhala mipukutu.
2. Ubwino: ntchito yabwino, khalidwe lodula kwambiri, kugwiritsa ntchito zinthu zambiri, komanso kuwongolera liwiro lopanda mayendedwe othamanga.
3. Kapangidwe kake: Zimapangidwa ndi kumasula (kutsegula), kuyika zinthu zotsogola, kudula ndi kudula, kupukuta (kubwezeretsa), ndi zina zotero.
4. Zida zomwe zingagwiritsidwe ntchito: tinplate, pepala lachitsulo cha silicon, aluminiyamu, mkuwa, pepala lachitsulo chosapanga dzimbiri, pepala lokhala ndi malasha.
5. Mafakitale ogwiritsidwa ntchito: osinthira, ma mota, zida zam'nyumba, magalimoto, zida zomangira, mafakitale onyamula katundu, etc.
Makina opukutira amagawidwa kukhala ma shear ofananira ndi ma oblique blade shears. Parallel blade shears. Masamba awiri a makina ometa awa amafanana. Nthawi zambiri amagwiritsidwa ntchito kumeta ubweya wa maluwa (square, slab) ndi ma billets ena amzere ndi amakona anayi, motero amatchedwanso makina ometa ubweya wa billet. Mtundu uwu wa makina ometa ubweya nthawi zina umagwiritsanso ntchito masamba awiri opangira magawo ozizira odulidwa (monga zozungulira zozungulira chubu ndi zitsulo zazing'ono zozungulira, etc.), ndipo mawonekedwe a tsamba amasinthidwa kuti agwirizane ndi mawonekedwe odulidwa-ndi. -gawo logubuduzika. Makina ometa ubweya wa oblique. Masamba awiri a makina ometa awa, tsamba lakumtunda limapendekeka, tsamba lapansi ndi lopingasa, ndipo ali pa ngodya inayake kwa wina ndi mzake. Kupendekeka kwa tsamba lapamwamba ndi 1°～6°. Makina ometa amtunduwu nthawi zambiri amagwiritsidwa ntchito pometa ubweya wozizira komanso kumeta zitsulo zotentha, zitsulo zazitsulo, ma slabs oonda komanso ma biliti a mapaipi. Nthawi zina amagwiritsidwanso ntchito kudula zitsulo zazing'ono kukhala mitolo.
Mukagubuduza zida zamawindo otseguka, makina ometa ubweya wa oblique amagwiritsidwa ntchito kwambiri kudula mutu ndi mchira wa mzerewo (pamene mzere wogwiritsidwa ntchito sunachedwe), polumikiza ndi kuwotcherera muzitsulo zazikulu zachitsulo.
Makina ometa ubweya wa oblique amapangitsa kuti tsamba lapamwamba likhale lolunjika ndipo tsamba lakumunsi likhale lopingasa. Cholinga chake ndi kuchepetsa kutalika kwa kumeta ubweya wa ubweya ndi chidutswa chomwe chiyenera kudulidwa, potero kuchepetsa mphamvu yometa ndikuchepetsa kukula kwa makina ometa. , Ndi kufewetsa dongosolo. Zofunikira zazikulu zamakina ometa ubweya wa oblique ndi awa: mphamvu yometa kwambiri, mbali yokhotakhota ya tsamba, kutalika kwa tsamba ndi nthawi yodula. Izi magawo anatsimikiza molingana ndi kukula ndi makina katundu wa anagulung'undisa chidutswa
Kodi zitsulo zachitsulo zimadulidwa bwanji?
Kudula zitsulo kwenikweni ndi njira yodulira. Mipukutu ikuluikulu yachitsulo imadulidwa motalika kuti apange timizere tachitsulo tocheperapo kusiyana ndi choyambirira m'lifupi mwake. Iyi ndi njira yokhayo yomwe koyilo ya master imayendetsedwa pamakina omwe ali ndi masamba akuthwa kwambiri, amodzi kumtunda ndi kumunsi, komwe nthawi zambiri amatchedwa mipeni.
Ngakhale mipeni, mwachiwonekere, ndiyofunika kwambiri pakupanga makina osakondera, mipeni ndi chowotcheranso zonse ziyenera kulumikizidwa ndikukhazikitsidwa moyenera (kuchotsa mipeni ndi kumasula/kubwereranso kumavuta kwambiri) kuti tipewe mavuto. Mipeni yosawoneka bwino pamodzi ndi kuyika koyipa kumatha kupangitsa kuti m'mphepete, mafunde a m'mphepete, mafunde, mipeni, mipeni, mipeni ikhale m'mbali mwake.'t kukumana ndi zofunikira.
Ntchito ina yofunikira pakukonza ndikusoweka. Chingwe chopanda kanthu chimamasula zinthuzo, kuzilinganiza, ndikuzidula mpaka utali ndi m'lifupi mwake. Chotsatira chake, chopanda kanthu chimalowa mwachindunji pakupanga popanda kumetanso. Kuti mukwaniritse kulekerera komwe mukufuna, mizere yopanda kanthu imagwiritsa ntchito njira yolumikizirana yoyandikirana, zodulira m'mbali ndi ma-in-line slitters.
Mizere yodulira mpaka utali nthawi zambiri imaganiziridwa ngati machitidwe omwe amapanga mapepala. Mapepala amadulidwa kukula kwake ndipo amametedwanso pamapeto pake. Kuti mukwaniritse kulekerera kwa flatness, zida zodulira-kutalika ziyenera kukhala ndi zowongolera zolondola. Ma leveler awa amakulitsa zitsulo kupitirira zokolola zake (kuchuluka kwa kupsinjika komwe chitsulo chingatenge kumayambiriro kwa kusinthika kosatha) kuti achotse zovuta zamkati ndikupanga pepala lathyathyathya.
makina odulira coil
Zosankha Zomaliza Pamodzi mu Kukonza Zitsulo
Njira yodziwika kwambiri yopangira zitsulo imagwiritsa ntchito chodzigudubuza chokhomerera. Iyi ndi silinda yayikulu yokhala ndi singano zakuthwa, zosongoka kunja zoboola zitsulo. Pamene pepala lachitsulo likuyendetsedwa pa chodzigudubuza choboola, chimazungulira, mosalekeza kubowola mabowo pa pepala lodutsa. Singano pa chodzigudubuza, chomwe chimatha kupanga kukula kwa dzenje lamitundu yosiyanasiyana, nthawi zina zimatenthedwa kuti nthawi yomweyo zisungunuke zitsulo zomwe zimapanga mphete yolimbitsa kuzungulira pobowola.
Chitsulo chopenta chisanadze ndi chosowa chamakasitomala. Pre-zitsulo zopentidwa zimapangidwa ndi penti mwachindunji (pambuyo pa kuyeretsa ndi priming) pazitsulo zachitsulo mumzere wokutira. Kupenta pamizere ya koyilo kungagwiritsidwe ntchito kupaka utoto wokutira mwachindunji pazitsulo zosakutidwa kapena pazitsulo zokutira zitsulo, kuphatikiza malata. Kupaka utoto kumapangitsa kuti zitsulo zisamawonongeke.
Kuyang'ana pa mizere yodula
Mutu wamba pakati pa opanga zinthu ndi malo ogwira ntchito ndikuti mizere yodula yakhala chinthu chamtengo wapatali chokhala ndi malire otsika kwambiri. Poganizira kuchuluka kwazinthu zopanga zomwe zasamukira kudziko lina posachedwa, zikutsatira kuti mizere yambiri yodula ku US ikuthamangitsa msika wawung'ono kwambiri.-kapena, mwachidule, msika wa slitting uli ndi mphamvu zambiri. Chitsulo cha kaboni chakhala chikugunda kwambiri chifukwa chimafuna ukadaulo wocheperako ndipo nthawi zambiri chimatha kukonzedwa pogwiritsa ntchito anthu opanda luso komanso otsika mtengo.
Kuti ntchito yopangira zinthu ikhalebe m'dziko lino, makampani amayenera kupita patsogolo pakuchita bwino. Opanga ndi mapurosesa angathe ndipo ayenera kufotokoza makina atsopano omwe amathamanga kwambiri komanso amalola kukhazikitsidwa mwamsanga, zomwe ndi zinthu ziwiri zofunika kuti zigwire bwino ntchito. Ngati mzere watsopano wa slitting ulibe m'makhadi, komabe, zigawo zambiri zomwe zilipo zitha kukonzedwa kuti ziwongolere bwino.
Kusankha zigawo zoyenera sikutanthauza kusankha zodula kwambiri. Okonza ma coil ayenera kusankha zinthu zomwe zimagwirizana ndi mtundu wa zinthu zomwe zimayendetsedwa, kuchuluka kwa makonzedwe akusintha, ndi ntchito yomwe ilipo kuti igwiritse ntchito chingwe. Zina mwazinthu zomwe zimakhudza kuyendetsa bwino kwa mzere ndikusungirako koyilo; kusintha koyilo mkati mwake (ID); kusintha kwa zida za slitter; kusamalira zinyalala; ndi kuvula tension.
Njira yabwino yosungiramo ma coil imatha kupititsa patsogolo luso lawo pochepetsa nthawi yocheperako komanso kulola kugwiritsa ntchito bwino ma cranes apamtunda. Kutha kuyendetsa ma coils angapo ndikofunikira chifukwa kumalepheretsa kudikirira pamzere, ndipo kumathandizira woyendetsa crane kubweza ndikukweza ma coils nthawi iliyonse yomwe ili yabwino, osati pakufunika. Zipangizo zosungirako makoyilo wamba ndi ma turnstiles, zishalo, ndi ma turntables.
Zotembenuza zokhala ndi mikono inayi ndizoyenera kugwiritsa ntchito mizere yambiri yodula. Chifukwa chakuti amazungulira, amalola woyendetsa mzere kusankha koyilo iliyonse mwanjira iliyonse. Komabe, amathandizira ma coils ndi ID, ndipo amatha kuwononga zowonda zoonda, zolemera. Komanso, zitha kukhala zovuta kukweza koyilo yaing'ono ya ID
Mokonda kapena ayi, mizere yoduladula, monga ntchito zambiri zopangira, tsopano ikupikisana ndi ntchito zotsika mtengo padziko lonse lapansi. Ubwino wabwino ndi ntchito zokha sizimatsimikizira phindu kapena kupulumuka. Kuti akhalebe opikisana, ma processor a coil ayenera kugwiritsa ntchito mizere yawo yodula bwino kwambiri. Kuyang'anitsitsa madera akuluakulu omwe amakhudza kuyendetsa bwino kwa mzere wa slitting, ndi kugwiritsa ntchito zipangizo zoyenera kwambiri m'madera amenewo, kuphatikizapo ogwira ntchito ndi maphunziro oyenera, kungathandize kuti ma processor a coil akhalebe opikisana nawo pamakampani omwe akuchulukirachulukira.
kameta ubweya wowuluka wodula mpaka mzere wautali
Makina opukutira achitsulo odulidwa mpaka kutalika makina okhala ndi mpeni wodulira
Malangizo okhudza makina opangira zitsulo
Zipangizo zamakina opangira zitsulo zimagawidwa m'magulu atatu: makina osavuta opangira zitsulo, makina opangira zitsulo a hydraulic semi-automatic zitsulo, makina opangira zitsulo.
Makina opukutira zitsulo: Amapangidwa ndi decoiler (discharger), makina owongolera, malo owongolera, zida zopukutira (zida zopukutira), makina omangira, ndi zina zambiri. kukonzekera njira zina zogwirira ntchito m'tsogolomu.
Ntchito yamakina opaka zitsulo: Zida zopukutira zamakina azitsulo zimakhala zomangira zitsulo, monga chitsulo chachitsulo, chitsulo chosapanga dzimbiri, ndi zina zotere, zomwe zimadula mzerewo muzinthu zingapo zofunika. Ndi yoyenera pokonza zitsulo zozizira komanso zotentha za carbon, chitsulo cha silicon, tinplate, chitsulo chosapanga dzimbiri ndi mitundu yonse yazitsulo zazitsulo pambuyo popaka pamwamba.
Ubwino wa makina opukutira zitsulo: masanjidwe oyenera, ntchito yosavuta, digiri yapamwamba yamagetsi, kupanga bwino kwambiri, kulondola kwakukulu kogwira ntchito, ndipo imatha kukonza ma coils osiyanasiyana ozizira, opiringizika otentha, mbale zachitsulo za silicon, zitsulo zosapanga dzimbiri, mbale zamitundu, aluminiyamu. mbale ndi electroplated kapena Mitundu yonse ya zitsulo zophimbidwa mbale pambuyo wokutira.
Zigawo zamakina opukutira zitsulo: Makina opukutira zitsulo amapangidwa makamaka ndi trolley yodyetsera, decoiler, makina owongolera, makina opukutira, makina opukutira, chopukutira, chowongolera ndi chotulutsa.
Kapangidwe ka zitsulo slitting makina: m'munsi ndi welded ndi gawo zitsulo ndi mbale zitsulo, ndipo amachitiridwa qualitatively.
Anakhazikika archway, makulidwe 180mm-1 chidutswa; zosunthika archway makulidwe 100mm-1 chidutswa; mbale zitsulo welded, kukalamba mankhwala, mwatsatanetsatane processing ndi makina wotopetsa.
Chipilala chosunthika chimasunthidwa pamanja; zinthu za mpando kutsetsereka: QT600; gudumu lonyamula shaft shaft ndi mphutsi ziwiri zimakwezedwa ndikutsitsidwa mofanana, gudumu lamanja limakonzedwa bwino, ndipo kukweza ndi kubweza kulondola sikuposa 0.03mm.
Shaft chida: m'mimba mwakeφ120mm (h7), kutalika kwa tsinde la chida: 650mm, m'lifupi mwake 16mm; zakuthupi 40Cr kupanga, kuzimitsa ndi kutentha HB240∽260, makina akhakula, wapakatikati pafupipafupi processing, akupera, zolimba chrome plating, ndiyeno akupera; chida chachitsulo sichimatha Kuposa 0.02mm, ndipo mapewa amathamanga Kutuluka sikuyenera kupitirira 0.01mm.
Kuzungulira kwa shaft ya mpeni kumayendetsedwa ndi zolumikizira zapadziko lonse lapansi, bokosi la giya lolumikizana, ndipo mphamvu imayendetsedwa ndi AC15KW frequency conversion regulation. Synchronous gearbox: kuwotcherera mbale zachitsulo, chithandizo chamtundu wabwino, kukonza bwino mabowo ndi makina otopetsa, magiya amapangidwa ndi 40Cr, kuzimitsa ndi kupsya mtima HB247∽278, kuzimitsa HRC38∽45.
Kutseka kwa shaft ya mpeni: Mtedza umatseka chida, ndipo mtedza wakumanzere ndi wakumanja umazungulira.
Mitundu ya ma slitting makina ndi kuchuluka kwa ntchito
Momwe mungasankhire tsamba la slitting makina amatsimikiziridwa molingana ndi mtundu ndi makulidwe a slitting zakuthupi. Nthawi zambiri, slitting mawonekedwe a slitting makina slitting ndi slitting mpeni slitting ndi kuzungulira mpeni slitting.
makina a coil slitter
1. Mpeni wa square slitting uli ngati lumo, mpeni umakhazikika pa chogwiritsira ntchito mpeni wa makina opangira slitting, ndipo mpeni umagwetsedwa panthawi yogwiritsira ntchito zinthuzo, kotero kuti mpeni umadula zinthuzo motalika kuti akwaniritse cholinga chodula. Mabala a ma square slitting makina amagawidwa makamaka kukhala mbali imodzi ndi mbali ziwiri:
Masamba a mbali imodzi ndi abwino podula mafilimu okhuthala, chifukwa masamba olimba samakonda kusuntha pamene slitter ndi yothamanga kwambiri. Masamba a mbali imodzi amalimbikitsidwa kuti makulidwe apakati pa 70-130um.
Masamba a mbali ziwiri ndi ofewa komanso oyenera zipangizo zowonda. Mwa njira iyi, kutsetsereka kwa m'mphepete mwa filimu kumatsimikiziridwa, ndipo moyo wautumiki ukhoza kukulitsidwa nthawi yomweyo. Masamba okhala ndi mbali ziwiri akulimbikitsidwa kuti azinenepa pansi pa 70um.
Pankhani ya slitting makina a slitting, slitting mpeni nthawi zambiri amagawidwa mu slot slitting ndi kuyimitsidwa slitting:
1) Pamene zinthu zikuyenda pa grooved roller, mpeni wodula umaponyedwa mumtsinje wa grooved roller, ndipo zinthuzo zimadulidwa motalika. Panthawiyi, zinthuzo zimakhala ndi ngodya ina yokulunga mu sipe wodzigudubuza, ndipo sizovuta kusuntha.
2) Kupachika slitting kumatanthauza kuti zinthu zikadutsa pakati pa odzigudubuza awiri, tsambalo limagwa kuti lidule zinthuzo motalika. Panthawiyi, zinthuzo zimakhala zosakhazikika, choncho kudula kulondola kumakhala koipa pang'ono kusiyana ndi kudula kufa. Koma slitting njira imeneyi ndi yabwino poika mpeni ndi yabwino ntchito.
2. kuzungulira mpeni slitting makamaka ali njira ziwiri: chapamwamba ndi m'munsi chimbale slitting ndi kuzungulira mpeni kufinya slitting.
Kudula mpeni wozungulira ndiye njira yayikulu yodulira filimu yokhuthala, filimu yokhuthala, mapepala ndi zida zina. The makulidwe a slitting zinthu filimu ndi pamwamba 100um. Ndibwino kugwiritsa ntchito mpeni wozungulira podula.
1) Njira zopangira mpeni zam'mwamba ndi zam'munsi zimagwiritsidwa ntchito kwambiri, makamaka kuphatikiza tangent slitting ndi osakhala tangential slitting.
Kudula kwa Tangent kumatanthauza kuti zinthuzo zimadulidwa molunjika kumtunda ndi kumunsi kwa disc cutters. Kudula kwamtunduwu ndikosavuta poyika mpeni. Mpeni wapamwamba wa diski ndi mpeni wapansi wa disc ukhoza kusinthidwa malinga ndi zofunikira zodula. Choyipa chake ndi chakuti zinthuzo ndizosavuta kusuntha pamalo otsetsereka, kotero kuti kulondola kwake sikwapamwamba, ndipo sikumagwiritsidwa ntchito tsopano.
Kudula kosasunthika kumatanthawuza kuti zinthu ndi mpeni wakumunsi wa chimbale uli ndi ngodya inayake yokulunga, ndipo mpeni wapansi wa disc umagwa kuti udule zinthuzo. Njira yodulira iyi imatha kupangitsa kuti zinthuzo zisasunthike, ndipo kudulidwa kwachangu ndikwambiri. Koma si bwino kwambiri kusintha mpeni. Mukayika mpeni wapansi wa disc, shaft yonse iyenera kuchotsedwa. Kudula kwa mpeni wozungulira ndikoyenera kudula mafilimu ndi mapepala okhuthala.
2) Kugwiritsa ntchito zozungulira mpeni extrusion slitting mu makampani si wamba. Amapangidwa makamaka ndi chodzigudubuza chapansi chomwe chimalumikizidwa ndi liwiro la zinthu ndipo chimakhala ndi ngodya inayake yokulunga ndi zinthuzo komanso mpeni wopukutira wa pneumatic womwe ndi wosavuta kusintha. Njira yodulayi imatha kung'amba mafilimu apulasitiki ocheperako, komanso mapepala okhuthala, nsalu zosalukidwa, ndi zina zambiri. Iyi ndi njira yabwino kwambiri yopangira ma slitting, komanso ndi njira yachitukuko yopangira makina opaka makina.
Makina osindikizira a Checkered Plate
Makina osindikizira a Checkered Plate
Embossing ndi njira yopangira chitsulo popanga mapangidwe okwezeka kapena omira kapena kupumula pamapepala pogwiritsa ntchito ma roller aamuna ndi aakazi ofananira amafa, mongoyerekeza popanda kusintha makulidwe achitsulo, kapena podutsa pepala kapena chitsulo pakati pa mipukutu yomwe mukufuna. .
Pomaliza, pali kupanga, komwe chitsulo chimapangidwadi kukhala gawo. Nthawi zambiri chitsulocho chimapindika, kapena kupangidwa, kuti chizigwiritsidwa ntchito popanga. Kupanga kungathe kupanga chidutswa chomwecho'ndizovuta ngati thupi lagalimoto, kapena losavuta ngati gulu.
Chitsulo ndi champhamvu, cholimba komanso chofunikira pachilichonse kuyambira pa HVAC ductwork kupita kumagalimoto a njanji. Zimatengera kukonza zitsulo ndikumaliza kutembenuza koyilo yaukadaulo kukhala gawo lomalizidwa.
Nthawi yotumiza: Jan-05-2024