Wopanga ku California, ACPT Inc., adagwira ntchito ndi wopanga makinawo kuti akhazikitse njira yatsopano yopangira makina opangira makina okhala ndi makina omangira ulusi.#workinprogress #Automation
Ma ACPT a carbon fiber composite drive shafts amagwiritsidwa ntchito m'mafakitale osiyanasiyana.Gwero la zithunzi, zithunzi zonse: Makina a Roth Composite
Kwa zaka zambiri, opanga zinthu zophatikizika a Advanced Composites Products & Technology Inc. (Huntington Beach ACPT, California, USA) akhala akudzipereka kupanga ndi kukonza mapangidwe ake a carbon fiber composite drive shaft-carbon fiber composite material kapena chitoliro chachikulu chachitsulo cholumikiza mbali za kutsogolo ndi kumbuyo Njira yoyendetsera pansi pa magalimoto ambiri.Ngakhale kuti poyamba ankagwiritsidwa ntchito m'munda wamagalimoto, zigawozi zimagwiritsidwanso ntchito kwambiri m'nyanja, malonda, mphamvu za mphepo, chitetezo, ndege ndi mafakitale.Kwa zaka zambiri, ACPT yawona kuwonjezeka kosalekeza kwa kufunikira kwa ma shafts a carbon fiber composite drive.Pamene kufunikira kunkakulirakulira, ACPT inazindikira kufunika kopanga makina ochulukirapo oyendetsa galimoto omwe ali ndi zida zapamwamba zopangira-mazana a shafts omwewo mlungu uliwonse-zomwe zinayambitsa zatsopano zopangira makina ndipo, potsirizira pake, kukhazikitsidwa kwa malo atsopano.
Malinga ndi ACPT, chifukwa chakuchulukirachulukira kwa ma shafts oyendetsa galimoto ndikuti ma shaft a carbon fiber ali ndi magwiridwe antchito apadera poyerekeza ndi zitsulo zoyendetsa zitsulo, monga kuchuluka kwa torque, kuthekera kwakukulu kwa RPM, kudalirika bwino, kulemera kopepuka, ndipo Imakonda. kuwola kukhala mpweya wopanda vuto lililonse pansi pamphamvu kwambiri ndikuchepetsa phokoso, kugwedezeka ndi roughness (NVH).
Kuphatikiza apo, poyerekeza ndi ma shaft achikhalidwe achitsulo, akuti ma shafts oyendetsa kaboni m'magalimoto ndi magalimoto amatha kukulitsa mphamvu ya magudumu akumbuyo agalimoto ndi 5%, makamaka chifukwa cha kupepuka kozungulira kwazinthu zophatikizika.Poyerekeza ndi chitsulo, mpweya wopepuka wa carbon fiber drive shaft ukhoza kuyamwa mphamvu zambiri ndikukhala ndi mphamvu ya torque yapamwamba, yomwe imatha kutumiza mphamvu zambiri za injini kumawilo popanda kuchititsa kuti matayala agwere kapena kupatukana ndi msewu.
Kwa zaka zambiri, ACPT yakhala ikupanga ma shafts a carbon fiber composite drive shafts kudzera mu ulusi wokhotakhota pa chomera chake chaku California.Kuti zikule kufika pamlingo wofunikira, m'pofunika kuonjezera kukula kwa malo, kukonza zida zopangira, komanso kufewetsa kayendetsedwe ka kayendetsedwe ka kayendetsedwe kake ndi kuwunika kwapamwamba posintha maudindo kuchokera kwa akatswiri aumunthu kupita kuzinthu zamakina momwe zingathere.Kuti akwaniritse zolingazi, ACPT inaganiza zomanga malo opangira kachiwiri ndikuwakonzekeretsa ndi mlingo wapamwamba wa automation.
ACPT imagwira ntchito ndi makasitomala m'mafakitale amagalimoto, chitetezo, apanyanja, ndi mafakitale kupanga ma driveshafts malinga ndi zosowa zawo.
ACPT inakhazikitsa malo atsopano opangira izi ku Schofield, Wisconsin, USA kuti achepetse kusokonezeka kwa kupanga shaft pazaka 1.5 kupanga, kumanga, kugula, ndi kukhazikitsa mafakitale atsopano ndi zipangizo zopangira, zomwe miyezi 10 yaperekedwa ku Zomangamanga, kutumiza ndi kukhazikitsa makina omangira ma filament odziwikiratu.
Gawo lililonse la njira yopangira shaft yophatikizika imawunikidwa yokha: kupindika kwa filament, kuwongolera kwa utomoni ndi kunyowetsa, kuchiritsa kwa uvuni (kuphatikiza nthawi ndi kuwongolera kutentha), kuchotsedwa kwa magawo ku mandrel, ndikukonza pakati pa sitepe iliyonse ya Mandrel.Komabe, chifukwa cha zifukwa bajeti ndi kufunika ACPT a zochepa okhazikika, mafoni dongosolo kulola ochepa R&D kuyesa ngati n'koyenera, izo anakana ntchito pamwamba kapena pansi-kuyima gantry kachitidwe makina ngati njira.
Pambuyo pokambirana ndi ogulitsa angapo, njira yomaliza yomaliza inali njira yopangira magawo awiri: mtundu wa 1, reel yokhala ndi ma axis automatic filament reel yokhala ndi ngolo zambiri zokhotakhota kuchokera ku Roth Composite Machinery (Stephenburg, Germany) Winding system;Komanso, si dongosolo lokhazikika lokhazikika, koma makina opangira ma spindle opangidwa ndi Globe Machine Manufacturing Co. (Tacoma, Washington, USA).
ACPT inanena kuti chimodzi mwazinthu zabwino ndi zofunika za Roth filament winding system ndi mphamvu yake yotsimikiziridwa yodzipangira yokha, yomwe imapangidwa kuti ilole zopota ziwiri kupanga mbali imodzi panthawi imodzi.Izi ndizofunikira makamaka chifukwa choti shaft ya ACPT imafuna kusintha kwazinthu zingapo.Pofuna kudula mwachisawawa ndi pamanja, ulusi ndi kulumikizanso ulusi wosiyana nthawi iliyonse pamene zinthu zasinthidwa, ntchito ya Roth's Roving Cut and Attach (RCA) imathandiza makina otsekemera kuti azitha kusintha zinthu pogwiritsa ntchito ngolo zake zambiri zopangira.Kusambira kwa utomoni wa Roth ndi ukadaulo wojambulira utomoni umathanso kuwonetsetsa kuti utomoni wonyowetsa umakhala wolondola popanda kuchulukira, zomwe zimapangitsa kuti mawinda azithamanga kwambiri kuposa ma winders achikhalidwe osawononga utomoni wochuluka.Kumangirira kukamalizidwa, makina omangirira amangotulutsa mandrel ndi magawo ake pamakina opukutira.
Dongosolo lopiringitsa lokha ndilokhazikika, koma limasiyabe gawo lalikulu la kukonza ndi kuyenda kwa mandrel pakati pa sitepe iliyonse yopanga, yomwe idachitidwa kale pamanja.Izi zikuphatikizapo kukonzekera mandrels opanda kanthu ndi kuwalumikiza ku makina otsekemera, kusuntha mandrel ndi ziwalo za bala ku uvuni kuti azichiritsira, kusuntha mandrel ndi ziwalo zochiritsidwa, ndikuchotsa ziwalo za mandrel.Monga yankho, Globe Machine Manufacturing Co. adapanga njira yophatikizira ma trolley angapo omwe adapangidwa kuti agwirizane ndi mandrel omwe ali pa trolley.Dongosolo lozungulira mungoloyo limagwiritsidwa ntchito kuyika mandrel kuti asunthidwe mkati ndi kunja kwa winder ndi extractor, ndikuzungulira mosalekeza pomwe mbalizo zimanyowetsedwa ndi utomoni ndikuchiritsidwa mu uvuni.
Ngolo za mandrelzi zimasunthidwa kuchokera ku siteshoni imodzi kupita ku ina, mothandizidwa ndi zida ziwiri zoyendetsa pansi - imodzi yoyikidwa pa coiler ndipo ina imayikidwa mu dongosolo lophatikizira lophatikizira - ndi mandrel Ngoloyo imayenda mogwirizanitsa, ndipo imatenga. olamulira ena onse ndondomeko.Chizoloŵezi cha chuck pa ngoloyo chimangogwedeza ndikutulutsa spindle, mogwirizana ndi chuck yokha pa makina a Roth.
Roth two-axis precision resin tank tank.Dongosololi limapangidwira ma shaft akulu awiri azinthu zophatikizika ndikutumizidwa kugalimoto yodzipatulira yokhotakhota.
Kuphatikiza pa mandrel transfer system, Globe imaperekanso ma uvuni awiri ochiritsa.Pambuyo kuchiritsa ndi kuchotsa mandrel, zigawozo zimasamutsidwa ku makina odulira ndendende, ndikutsatiridwa ndi dongosolo lowongolera manambala pokonza malekezero a chubu, ndiyeno kuyeretsa ndi kugwiritsa ntchito zomatira pogwiritsa ntchito zomata.Kuyesa kwa torque, kutsimikizika kwaubwino ndi kutsata kwazinthu kumamalizidwa musanayambe kulongedza ndikutumiza kwa makasitomala omaliza.
Malinga ndi ACPT, mbali yofunika kwambiri ya ndondomekoyi ndi kuthekera kwake kufufuza ndi kulemba deta monga kutentha kwa malo, mlingo wa chinyezi, kupanikizika kwa fiber, kuthamanga kwa fiber, ndi kutentha kwa utomoni pagulu lililonse lozungulira.Chidziwitsochi chimasungidwa kuti chiziwunika momwe zinthu ziliri kapena kutsata zomwe zapangidwa, ndipo zimalola ogwiritsa ntchito kusintha momwe zinthu zimapangidwira pakafunika.
Njira yonse yopangidwa ndi Globe ikufotokozedwa kuti ndi “yochita semi-automated” chifukwa munthu wogwiritsa ntchito amafunikirabe kukanikiza batani kuti ayambe kutsata ndondomekoyi ndi kusuntha pamanja ngolo kulowa ndi kutuluka mu uvuni.Malinga ndi ACPT, Globe ikuwona kuchuluka kwa makina opangira makina mtsogolo.
Dongosolo la Roth limaphatikizapo masipingo awiri ndi magalimoto atatu odziyimira pawokha.Trolley iliyonse yokhotakhota idapangidwa kuti izingotengera zinthu zosiyanasiyana.Zomwe zimapangidwira zimagwiritsidwa ntchito pazitsulo zonse ziwiri panthawi imodzi.
Pambuyo pa chaka choyamba cha kupanga pa chomera chatsopano, ACPT inanena kuti zida zakhala zikuwonetseratu kuti zingathe kukwaniritsa zolinga zake zopanga populumutsa ntchito ndi zipangizo komanso kupereka mankhwala apamwamba nthawi zonse.Kampaniyo ikuyembekeza kuyanjananso ndi Globe ndi Roth pama projekiti amtsogolo amtsogolo.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Pambuyo pazaka zopitilira 30 zachitukuko, kuphatikiza mu-situ kwatsala pang'ono kukwaniritsa lonjezo lake lochotsa zomangira ndi ma autoclaves, ndikuzindikira gulu lophatikizika lazinthu zambiri.
Kuchulukirachulukira kwa ma unit ndi zofunika zolemetsa zochepa zamabatire a mabasi amagetsi zalimbikitsa kukhazikitsidwa kwa makina odzipereka a epoxy resin a TRB Lightweight Structures ndi mizere yopangira makina ophatikizika.
Mpainiya wosagwiritsa ntchito ma autoclave pofunsira zamlengalenga adayankha yankho loyenerera koma lachidwi: Inde!
Nthawi yotumiza: Aug-07-2021